Mansfield: City of Robots

We live in an age when artificial intelligence, microchips and animatronics are so advanced and commonplace that the idea of a 20th century robot—with stiff legs and slow buzzing speech—seems pretty quaint.

It’s amazing to imagine that at one time not so long ago these retro mechanical beings were the cutting edge of America’s dream future.

It was that awkward past that blazed the trail to where we are today though, and our cyber technology has achieved the heights of brilliance we enjoy today only by standing on the shoulders of those clunky old metal men. 

In the 1930s those first stunningly futuristic aluminum stars were brought to life in the one place in the nation that already had a reputation for industrial and technological innovation: the city of Mansfield.

At its height of vitality in Mansfield the Westinghouse plant covered 42.7 acres between Third Street and Sixth Street.  Today most of that square footage is merely naked concrete slab, but one piece of the manufacturing complex that still stands is the Office Building.
 
Built in the 1930s, the Office was connected to the factory by way of a hallway bridge over Fourth Street.
 
Its streamlined and angular appearance was very futuristic in that decade, inspiring great promise of a wonderful new consumer-driven era of cutting-edge home appliances for America.

Science & Fiction

The concept of robots didn’t begin in Mansfield, writers had been defining them for a hundred years, and moviemakers had been simulating them since the beginning of film. 

But it is one thing to imagine mechanical a man—and quite another to get one made, on the ground, in motion.  That took a very special team of dreamers.

The art of robotics got its most significant jumpstart through the Westinghouse Company, and they located one of their major plants here in 1918.

The first major prototype of robotkind was devised in Pittsburgh by a Westinghouse engineer in the late 1920s.  But by the time the second generation of robots was born in 1930, the genesis took place, more properly, in a site where the proverbial ‘bucket of bolts’ was kept: in Mansfield.

Our local Westinghouse plant manufactured appliances: vacuum cleaners, ranges, irons, fans, refrigerators—things built out of a hundred little cogs and wheels and circuits with wires.  It was, therefore, quite natural that this Mansfield factory became home to the kind of laboratory playground where a mechanical man might spring to life.

The robot revolution in America began in Mansfield only because this is where all the parts were: at the Westinghouse Appliance Division plant on Fourth Street.

Collecting the Pieces

It was at the Pittsburgh Westinghouse plant that an electrical engineer created the first mechanisms that could open and close circuits and relays by voice operated remote control.  In its initial applications this applied science was truly revolutionary—able to open doors and flip switches by telephone.  But these uses, amazing as they were, did not particularly capture the public imagination.

So, in order to dramatize the possibilities of this technology, the circuitry was fabricated into the shape of a character from science fiction: a mechanical man.  His name was Herbert Televox. 

He was a little crude—with a flat puppet body—but as soon as the abstract science was sufficiently embodied into a human form there wasn’t anyone who didn’t get the idea that they could have some machine to do the dirty work for them.

To hard working Americans the idea of a mechanical servant was an inspiring proposition.

Herbert Televox with the Westinghouse inventor who fabricated him into life: Roy Wensley in 1927.

Next Generation

It was the Second generation of Westinghouse robots that established Mansfield as the epicenter of innovation during the age of electronic marvels.

Joseph Barnett moved to town and collected components of appliances at the lab on 4th Street in order to re-imagine the Westinghouse motorized gizmo technology into a more life-like mechanical man.  His new rendering was a metal fellow named Willie Vocalite.

In addition to having a significantly larger vocabulary of tricks, he was also more tubular and three-dimensional like a person.

Willie Vocalite with Joseph Barnett in 1933.

Willie made his public debut in 1931, and by ‘32 he was on the road all over the US: making appearances at home shows, department store, theaters and fairs of every sort.

While these Westinghouse robots served to prove points about the possibilities of eventual electric applications, they were actually created more particularly as instruments of public relations.  They were walking, talking ads, and they were great family entertainment.  They absolutely captured the public imagination and served as terrific publicity: the kind of advertising that nobody ever forgot afterward.

Watching these super futuristic machines in operation left no doubt in anyone’s mind that Westinghouse was leading the way in technological advancement into the awe-inspiring future.  Accordingly, Willie Vocalite often traveled with new model refrigerators, just to be sure that the appliance association was branded into homemaker’s minds.

Willie’s most widely publicized gig was in Chicago at the 1933 World’s Fair, where he made daily appearances for Westinghouse in the ultramodern Electrical Building.

It is difficult by today’s standards to recognize what a star Willie Vocalite was in the 1930s.  His picture was in newspapers and magazines all over the country, and he even made a coast-to-coast radio introduction from the Chicago fair.

Modern Mechanix Magazine, October 1933.
It’s not unreasonable to posit that the archetypal image of 20th century robots originated in Mansfield: through the imagination of JM Barnett at Westinghouse.

Before the 1930s robots in literature and movies took many different forms: but after Willie Vocalite they all looked like him.

The Superstar of Robots

By the end of the 1930s Westinghouse wanted to be ready to make a sensational impact at the highly anticipated World’s Fair in New York, so Mr. Barnett worked overtime during the Depression years to come up with a new cutting-edge robot personality.

His masterpiece was named Elektro, and he was even more human in appearance: with a distinctive head of cast aluminum and articulated hands.

With state-of-the-art wiring and tubes inside his flashing heartlight, Elektro was still a Mansfield boy at heart with vacuum cleaner wheels on his feet that helped simulate walking mobility and approximate a primitive cha-cha.

Elektro performing at the Westinghouse exhibit in 1939.


Elektro was a celebrity widely recognized across the country even by those who didn’t make it to the World’s Fair in New York. Advertisements like this one in the Saturday Evening Post took him to every corner of the nation.

Elektro was so hugely popular during the 1939 fair season in New York it was hardly imaginable that anything might improve his showing, but when he came onstage in the 1940 season he had with him a new act: Sparko the mechanical dog.

Modern Mechanix Magazine, March 1949.
Newsweek Magazine, April 24, 1939.
Westinghouse created a spectacular exhibition at the 1939-40 New York World’s Fair in a building that captured the rounded shape of their radios and appliances.
Elektro and Sparko were such wildly popular attractions, they had their own souvenirs.

These mechanical pals were created specifically for life at the World’s Fair, but afterward their fame carried them on for another couple decades.  In the 1950s they were still making guest appearances around the US, and in 1960 Elektro made a brief stint in Hollywood.



It seemed important in the 20th century that all these robots were capable of smoking: apparently that was the defining feature of humanity which distinguished mere gadgetry from smart machines.
Any dumb old engine could produce exhaust, but only a robot could smoke Lucky Strikes.

The tremendous explosion of worldwide technological growth that came in the 1960s pretty much wiped out all memory of these Westinghouse robots.  In a world increasingly streamlined and automated, characters like Elektro seemed sadly irrelevant.  Not surprisingly he ended up in pieces scattered here and there.

The story of Elektro’s afterlife and his miraculous revival is a rare tale of happy endings.  His history can really only be understood with a visit to his home at the Mansfield Memorial Museum. 

Mansfield’s role of innovation in the evolution of American industry could hardly have a more iconic face than that of Elektro. 

The inspiring legacy of the Westinghouse robots has a certain local charm and appeal to civic identity, but it also holds a significant bookmark in American history as well, and represents a scientific landmark in the ongoing evolution of intelligence on planet Earth.



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